Immersion Heater Thermostat & Element Replacement Guide

Last updated on January 31st, 2024

An immersion heater heats the water in a cylinder (hot water tank), typically on a timer, so you always have hot water when you need it

These heating elements and thermostats can become faulty and need to be replaced.

I have been a full-time plumber for over a decade and I get called out to boiler replacements and repair jobs like this regularly.

In this post, I’ll go through my processes for replacing immersion heaters thermostats and heating elements.

No Hot Water From Immersion Heater

An immersion heater is heated with electricity using a heating element and thermostat.

Both parts can become faulty and need replacing, but you must confirm you are getting 240v of electricity at the immersion heater before replacing either.

It could be a fuse or power supply problem causing you to get no hot water from the immersion heater.

Immersion Heater Thermostat Replacement

After confirming the thermostat is faulty (with a multimeter) and you have bought a replacement thermostat, it’s time to replace it.

How to replace an immersion heater thermostat:

1. Isolate The Power

The first step is to isolate the electric supply.

This can be from the fused spur that the immersion heater is wired to, or at the main consumer unit (fuse board) where all the circuit breakers or fuses are.

You should only isolate the electric circuit (or fuse) that the immersion heater thermostat is powered by as turning all the power off means the freezer will be off also.

2. Remove the Old Thermostat

First, you need to remove the cover from the thermostat.

You can do this using an adjustable spanner or screwdriver.

Then, you will need to remove the 3 wires using a small flathead screwdriver and pull out the thermostat from the immersion heater.

I recommend getting a VDE-insulated screwdriver that will protect you from any electric shocks.

3. Fit the New Thermostat

Insert the thermostat and wire it up using the instructions supplied with the thermostat.

• The live wire goes to the thermostat
• The neutral wire goes to the heating element
• The neutral wire from the element goes to the thermostat
• The earth wire goes under the nut on the threaded rod

Then put the cover back on and tighten the small nut or screw.

Immersion Heater Element Replacement

Replacing the immersion heater element is hard and risky on an old copper cylinder.

The copper can tear which means the cylinder will need to be replaced.

How to replace an immersion heater element:

1. Drain the Hot Water Tank

First, you’ll need to drain the water out of the hot water cylinder.

This can be a very difficult and slow process, but here’s what you need to do:

• Turn off the water at the main stopcock
• Open all the hot taps to drain the water from the header tank (this won’t drain the cylinder)
• Wait for the water to stop coming out of the taps
• Connect a drain down hose to the drain off valve which should be at the bottom of the cylinder
• Run the hose to a drain outside
• Open the drain-off valve with an adjustable spanner by turning it anti-clockwise

When fully drained, you should be able to shake and slightly move the cylinder. You will be able to tell when it’s empty.

2. Remove the Heating Element

To remove the heating element from the hot water cylinder you will need an immersion heater spanner.

• Remove the thermostat by following the steps above
• Fit the immersion spanner over the large nut

• Turn the spanner anti-clockwise
• Tap the spanner with a hammer if you can’t turn it with your hands
• Heat the brass part of the heating element with a blow torch if you still can’t turn it

• Unscrew the heating element and remove it from the cylinder
• Clean up any dirt and debris from inside and around the opening

Always use caution when removing the immersion heater thermostat heating element.

You can easily damage a copper cylinder, and you might end up having to replace the cylinder.

That’s the hard part done, now for the easy part.

3. Fit the New Heating Element

Time to fit the new immersion heater element and thermostat.

• Make sure the sealing washer is on the new heating element
• Put some jointing compound on the threads
• Screw the heating element into the cylinder and tighten it with a spanner
• Fit the thermostat

4. Refill the Cylinder and Check for Leaks

Refilling the cylinder can take a while.

Here’s what to do:

• Close the drain off valve where the hose is connected
• Close all the taps
• Turn the water supply back on
• Wait for the header tank and cylinder to refill
• Check for leaks and if all is OK, turn the electric supply back on
• Turn the hot water on and make sure it’s getting heated

Summary

Replacing an immersion heater thermostat is a simple job if you understand basic electrics, just be sure to isolate the electric supply properly.

An immersion heater element replacement is a whole different ball game. If you are not very competent in plumbing, you should probably hire a plumber to do it.

Feel free to ask me any questions in the comment section below and I’ll try my best to help.

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