immersion heater with thermostat

Immersion Heater Thermostat Replacement Guide

This is an immersion heater thermostat replacement guide for anyone who is looking to replace their immersion heater thermostat and the heating element.

I am a professional plumber and heating engineer – I get called out to boiler repairs and jobs like this regularly.

Get a Multimeter

First, I used a multimeter to test the immersion heater thermostat and found it was not getting the correct reading.

Multimeter for Immersion Heater Thermostat

The next step was to isolate the electric supply at the main consumer unit where all the fuses were.

It’s best to just isolate the electric circuit or fuse that the immersion heater thermostat is connected to. It’s best not to turn off all the electric because you don’t really want to turn the freezer off if you don’t need to.

It may have its own electric circuit with just the immersion heater thermostat connected. Or, you may connect it to the ring main circuit, which has all the plug sockets connected. Sometimes, it may even be connected to the light circuit.

Consumer unit
Consumer Unit (Fuse Board)

If it’s not labelled, keep turning one fuse off at a time. You need to keep trying until you find which circuit has the immersion heater thermostat connected.

Drain Your Cylinder

The next step is to drain down the copper hot water cylinder. You will need to find the isolating valve, or stop tap, on the pipe that supplies the water tank that supplies the hot water cylinder. It’s sometimes above the cylinder but could be in the loft with the supply tank.

If you can not find one, then you will need to turn off the main stopcock that will turn off all the water to the property. Then, open all the hot taps to drain down the water from the header tank.

Brass drain off valve
Drain Off Valve

Then, you will need to find the drain off valve. This will be a little brass valve connected to a pipe at the bottom of the hot water cylinder. Once you have found this, connect a hose and run the hose outside to a drain ready to drain down. You will need to use an adjustable spanner, or pliers, to turn the square nut on the drain valve anti-clockwise until the water comes out.

Draining down the cylinder fully will take quite a while, so you may as well do something else while it’s draining down. When it’s fully drained down, you should be able to shake and slightly move the cylinder easily. You will be able to tell that it’s empty.

Remove Old Immersion Heater Thermostat

First, you need to remove the cover off the immersion heater thermostat. You can do this using an adjustable spanner to remove the small nut.

Then, you will need to remove the cable using a small flathead screwdriver. I recommend getting a VDE insulated screwdriver that will protect you from any electric shocks.

immersion heater thermostat spanner
Immersion heater spanner

To remove the actual heating element from the hot water cylinder, you will need a blowtorch and an immersion heater box spanner. I don’t recommend using a normal immersion heater spanner, make sure it’s the box spanner type. Although I have not tried the newer Monument 361T immersion heater spanner, they look good and solid.

Some people like to leave the water in the cylinder to keep it more solid and easier to turn the spanner, just to get crack it open and start the process off. But you risk getting a leak doing this. You might rip the sealing washer, which can prevent you from tightening it back up if it leaks. Or worse still, tear the copper cylinder and ruin your day.

You will need to heat the brass heating element using a blowtorch. This is because the heating element seizes on the cylinder and you can easily damage the cylinder if you don’t use a blowtorch to heat it up first. Just keep the flame on the brass inside the heating element for a few minutes. Keep moving it around so it heats all the brass up evenly.

Immersion Heater Thermostat and Copper CylinderThen, you put your box spanner over the heating element and use the bar that comes with it to turn it anti-clockwise. You might need to use a hammer to give it a couple of taps to get going. You should then be able to turn the rest with your hands.

Always use caution when removing the immersion heater thermostat heating element. You can easily damage the copper cylinder, and you might end up having to replace the full cylinder.

That’s the hard part done, now for the easy part.

With the old heating element removed from the hot water cylinder, try to clean up any dirt and debris from inside and around the opening.

Once this is done, time to fit the new immersion heater element and thermostat. You should get a sealing washer with it, I would also recommend using jointing compound on the thread to further stop any leaks.

Next, you need to screw in the new element. Tighten it up as much as you can with your hands, then use your spanner to tighten it.

Immersion Heater Thermostat Wiring


New Immersion Heater Thermostat in Old Cylinder

Then you can insert the thermostat and wire it up using the instructions supplied with the thermostat.

  1. The live wire goes to the thermostat
  2. The neutral wire goes to the heating element
  3. The neutral wire from the element goes to the thermostat
  4. The earth wire goes under the nut on the threaded rod

Then put the cover on and tighten the small nut up.

All done.

Now just close the drain off valve where the hose is connected, close all the hot water taps, and turn the water supply back on. Check for leaks and if all is ok, turn the electric supply back on.

2 thoughts on “Immersion Heater Thermostat Replacement Guide”

  1. Yes Richard, you should definitely get a plumber if you haven’t done anything like this before.

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